What is Computed Radiography?
Computed Radiography (CR) is the digital replacement for conventional X-ray film radiography and offers huge advantages for inspection tasks – the use of consumables is almost eliminated, and the time required to produce an image is drastically reduced.
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Imaging plates are reusable
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No darkroom or chemicals required
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Reduction in exposure and processing time
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Software-based evaluation and reporting
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Easy digital data exchange and archiving
Furthermore, more details are visible and can be analyzed with Computed Radiography due to a higher dynamic range compared to film. Other benefits over film include a simpler workflow, a safer work environment for operators, and a more eco-friendly, chemical-free process.
CR Technology in Three Steps
1.
Instead of film, an imaging plate is exposed to X-ray or gamma radiation.
2.
The imaging plate is digitized by the scanner and then erased for immediate reuse.
3.
The digital image is then displayed on a computer screen for evaluation using specialized software.
How does the Computed Radiography method work?
In Computed Radiography, when imaging plates are exposed to X-ray or gamma rays, the energy from the incoming radiation is stored in a special phosphor layer. A specialized machine, known as a scanner, is then used to read the latent image from the plate by stimulating it with a finely focused laser beam.
When the plate is stimulated, it emits blue light with an intensity proportional to the amount of radiation it received during exposure.
The light is then detected by a very sensitive analog device known as a photomultiplier tube (PMT) and converted into a digital signal by an analog-to-digital converter (ADC). The generated digital X-ray image can then be viewed on a computer screen and evaluated. After an imaging plate has been read, it is erased by a high-intensity light source and can be reused immediately – imaging plates can typically be reused up to 1,000 times or more, depending on the application.
What to consider when choosing Computed Radiography (CR)
Essentially, Computed Radiography can be considered the digital replacement for conventional X-ray film. Imaging plates use the same radiographic inspection methods and techniques as film and are also available in various system classes (image quality) requiring different exposure times. However, with Computed Radiography, it’s not just the type of imaging plate that affects image quality – the scanning settings used by the scanner are also crucial. In particular, the scanner’s resolution capability (basic spatial resolution or SRb) plays an important role in determining image quality.
With this in mind, DÜRR NDT developed the HD-CR 35 – the world’s first scanner to achieve a basic spatial resolution of 30 μm, with a laser focus of just 12.5 μm (when used with high-resolution imaging plates). This performance was confirmed through certification by the Federal Institute for Materials Research and Testing (BAM). With its variable laser focus size, the HD-CR 35 can also be easily adapted to inspection applications with less demanding basic spatial resolution. If only low resolution is required, the CR 35 with a fixed 50 μm laser focus may be fully sufficient.
New possibilities with digital images
- Digital zoom provides better detail visibility
- Image enhancement using specialized filters for improved defect detection
- Histogram adjustment for optimal viewing
- Annotation and drawing tools
- Special analysis tools, e.g., for automated wall thickness measurement
- Simple report generation
- Standardized data exchange via DICONDE format
- Global data exchange via a local network and/or the Internet
- Digital archiving and backup
COMPUTED RADIOGRAPHY | FILM | |
---|---|---|
Exposure medium | Imaging plate (reusable) | Film |
Processing | No darkroom conditions or chemicals required | Darkroom and chemicals required |
Processing time | 1–3 minutes (depending on scanning resolution) | 8 minutes |
Evaluation | Computer with viewing/analysis capabilities | Film viewer |
Archiving | PC, cloud / remote network server | Film storage room (humidity- and temperature-controlled) |
Availability | Unlimited copies with the possibility of access from any location | Unique master copy |
EXPOSURE TIME
CR imaging plate
60%
Traditional C4 film (Structurix D5 / Industrex T200)
100%
CR imaging plate
30%
Traditional C5 film (Structurix D7 / Industrex AA400)
100%
COST SAVINGS*
COMPANY A | COMPANY B | |
---|---|---|
Exposures per day | 25 | 150 |
Savings per exposure | DKK 17.9 | DKK 15.8 |
Annual savings (250 workdays) |
DKK 111,875 | DKK 592,500 |
*including film developer/fixer, cleaning, archiving costs. 10 x 48 cm film/imaging plate format, 500 cycles per imaging plate. Based on 2017 German market prices (MRRP).